為什麼加濕......用於塗料


確保一致的覆蓋和完美的結合ith relative humidity (RH) control.鋅,樹脂,泡沫和粉末塗層的平滑度和粘附性嚴重依賴於持續維持的調節濕度水平。大部分時間,通過在儲存之前,通過確保在一致的加濕水平下確保在一致的加濕水平以後徹底水合來產生最高質量和最緊密的結合結果。減少生產線時間,材料,費用,提高產品質量,並在塗料設施中改善加濕控製。

應用塗料塗層的人用噴槍表麵

Paint Spray Booths

聚氨酯泡沫保溫等許多產品, print products and aircraft fuselages require a specific level of dimensional stability in order to achieve desired performance and quality levels. Everything from aerodynamics to weather resistance can have an impact on the dimensional stability of some products. Therefore, if materials aren’t prepared in an environment with a relative humidity between 40-60% (sometimes higher, depending on the substrate and coating type), this stability can suffer, leading to problems with product quality, causing delays, and material waste. Components also may not meet to QA or QC standards.

Maintain Optimal Product Forms and Efficiencies with Sufficient Hydration via Humidification

確保在充分水合的環境中進行每種適用產品組分的塗布過程將提高產品質量,減少維護,廢速度,生產和檢驗時間,並減少又改善投資回報率的費用。這是因為真正的尺寸穩定性從化學水平形成的強粘合開始。在材料的塗層過程中適當的加濕在保護產品壽命和可靠性方麵起著積分作用。

物質完整性

用經過處理的襯底,如保護性鋅塗層上的敏感設備和樹脂用於木材儀器,通過加濕在正確水平的水合對於保證材料完整性至關重要。在許多情況下,這也適用於經處理的材料和產品的存儲。隨著溫度波動和空氣水分水平,可能會發生效果,例如翹曲和裂縫,從而降低產品質量和耐用性。這可能導致更短的材料和產品更換循環,由於增加的維護要求以及降低和/或不穩定的生產輸出而增加了廢速度和更高的運營成本。

Proper Humidity Enables for Long-Term Material Integrity and Consistent Quality Control

To ensure that materials being treated with a coating will have a long lifespan and perform according to precise specifications, proper humidification throughout the application process is key. Combined with the correct preparation of materials and following suitable storage parameters, production lines can move at regulated pacing and manufacturers can operate with efficiency through standardized air moisturization, dust suppression and static negation.

有效的固化

塗層如水基塗料和粉末需要有效地固化到材料的表麵上,以確保在每個基板上進行徹底,均勻和一致的應用。否則,由於需要更多的時間來放慢生產線,因此需要更多地致力於質量控製和返工。這是因為在具有波動的空氣水分和溫度波動的環境中固化到襯底的塗層將在沉降過程中引起不一致。

通過調節的空氣加濕來實現最佳和精確的塗層

Different materials require different air hydration conditions. Proper humidification enables the air in any environment to be efficiently moisturized at controllable RH levels befitting specific substrate and coating requirements. Therefore, finishes will lay down smoother and achieve end-to-end precise coverage. Regardless of whether a product needs a glossy finish or requires utmost precision with text graphics, the substrate will be met with the perfect attraction to its subsequent coating.

粘附性能

The bonding of a coating plays an integral role in how long a product lasts, how reliable it is and how it will perform as intended. If the relative humidity is too high, the effects of electrostatic charge are disrupted and higher flow rates may be required for the same coating finish. With low RH, powder-based coatings don’t become adequately charged, resulting in a lower transfer efficiency between it and the substrate. Simply put, maintaining an optimal balance of 40-60% RH (higher or lower depending on the materials and coating) is required not only for quality control consistencies, but also for safety and hazard prevention.

適當的濕度控製通過最佳薄膜厚度保障產品質量

A uniform coating with minimal overspray will not only reduce waste and provide the quintessential smooth finish, but it also ensures that materials and subsequent products are treated to complement performance specifications and product flows. By humidifying coating facilities, results will fall within regulated quality parameters and enable for a negation of potential harm to substrates, coatings and even people who interact with them.

塗料行業加濕的好處包括:

  • Enhanced hazard prevention and risk mitigation
  • 幫助防止生產線波動
  • Ensure substrate and coating quality
  • 最大限度地減少材料和產品浪費
  • 確保既定的產品和組件壽命
  • Consistent and ideal coatings, enabling for maximum performance.


我們的塗料客戶包括

  • - Woodcraft Industries

    - Crown Point Cabinetry

    - 勞斯萊斯

    - 空中客車

    - 哈雷戴維森

    - CDI

    - Staples打印解決方案

    - Canadian Bank Note Company

Learn more about humidification for the coatings industry...


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Condair also provides humidification for the following applications...

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